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Butt Welder

MD-6 Steel Rod Butt Welder

The MD-6 steps into heavy steel rod welding, joining solid steel, stainless, and titanium rod from .750 to 1.500 in (19.05–38.10 mm). At 5,770 lbs, its substantial frame anchors the motor-driven cam upset that delivers the powerful, repeatable pressure large rod requires for full-strength welds. A water-cooled headpiece supports demanding duty cycles, and foot-controlled pneumatic clamping keeps heavy material positioned accurately weld after weld. For steel rod producers working at the upper end of the diameter range, the MD-6 combines rigidity, stable heat, and cost-efficient throughput.

Standard Electrical Equipment:

  • Weld Transformer Wound for 480 Or 600 Volt, 60 Cycle, Single Phase A/C.
  • Equipped With A 6 Pt Heat Selection Switch
  • 120 Volt Control Circuits
  • Safety Flashguard Interlock Switch
  • 1 1/2 Hp Ac Motor (SCR) Speed Control
  • Push Button Operation
  • Heavy Duty Stepdown Transformer.
Standard Mechanical Equipment:

  • Complete With Pneumatically Operated Foot Controlled Clamping Mechanism
  • Motor-Driven Cam Upset Mechanism
  • Heavy Duty Straight
  • Slide Movable Headpiece
  • Flashguard
  • Watercooled Headpiece
  • Arm Type Anneal Mounted On A Heavy Duty Four Wheel Truck With Caster Wheels

 

Metal:
Stainless Steel, Steel, Titanium
Construction:
Solid
Solid Steel Welding Range:
.750 in (19,05 mm) - 1.500 in (38,10 mm)
Max Current Draw:
1153/923
Single Phase Transformer:
Yes
Heat Selection Method:
99 STEPS SCR
Upset Method:
Motorized Cam
Air Requirements:
n/a
Mounting Truck Type:
4 Wheels
Dimensions & Weight:
Welding Die Height: 42 in (107 cm)
Width Across the Front: 92 in (234 cm)
Depth to the Back: 38 in (97 cm)
Height: 63 in (160 cm)
Weight: 5770 lbs (2620 kg)
  • Heavy Duty Screw Type Anneal Xcal
  • Heavy Duty Vise

Butt Welder Upgrades to Improve Your Precision and Productivity

Upgrade your Micro Weld butt welders with world-class safety & technology accessories. You’ll get the same quality, rugged welders with the safety features you need, creating uniformity with every machine and consistency with every training.

  • New Finger Safe Covers & Components
  • 24V Control Circuit
  • Interlock Switch on Rear Access Panel
  • Solid-State Heat Control

Applications

Heavy re-bar and structural reinforcing rod

Large anchors, fasteners, and industrial rod stock

Structural and agricultural steel rod

Heavy-gauge formed-wire and spring products

Large-diameter rod for forming and fabrication lines

Real-World Benefits

  • High upset force: The heavy frame and motor-driven cam generate the pressure large-diameter rod needs for sound welds.
  • Rigid, stable platform: At nearly 5,800 lbs, the machine resists deflection when welding heavy stock.
  • Extended duty cycles: Water cooling keeps the headpiece in service through sustained, high-volume work.
  • Heavy-duty finishing: An optional heavy-duty screw-type anneal supports post-weld conditioning on large rod.
  • Accurate placement: Foot-controlled clamping keeps heavy material aligned throughout each cycle.

Comparison to Similar Models

The MD-6 sits above the MD-5 (.500–1.125 in) and below the MD-8 (1.00–1.75 in). Its markedly heavier frame — 5,770 lbs versus the MD-5’s 2,325 lbs — reflects the added upset force needed for larger rod. For rod above 1.500 in, step up to the MD-8; for lighter work below .750 in, the MD-4 or MD-5 will be more economical. Across the MD line, the MD-6 is the point where the platform transitions to genuinely heavy-rod production.

  • Producers of heavy steel rod in the .750–1.500 in range
  • Structural, re-bar, and anchor manufacturing
  • Operations needing a rigid, high-force welder for large stock